project index
Active Development#07

HighTorque

Mechanical engineering and actuator design under load.

HighTorque actuator render
07 · Robotics

01overview

HighTorque is a mechanical engineering and robotics project focused on producing usable torque in a compact, printable actuator. The core experiment is a printed gearbox combining bevel and helical gears inside a V1 case.

Design work includes a position-feedback gear and potentiometer coupling, so the actuator can close the loop between drive and measured output position.

CAD wireframes and build photographs document the current hardware. Exact torque ratings, motor selection and measured performance will be published as bench testing progresses.

02architecture

  1. 01

    Motor

    input drive

  2. 02

    Gearbox

    bevel + helical

  3. 03

    Housing

    case V1 · lid

  4. 04

    Feedback

    position gear · potentiometer

  5. 05

    Control

    closed-loop actuation

03stack

Mechanical EngineeringTorqueMotorsActuator SystemsControlStructural DesignGearboxesBevel GearsHelical Gears3D PrintingPosition Feedback

04hardware

  • Bevel + helical gearbox set (printed)
  • Case + lid (V1)
  • Position feedback gear
  • Potentiometer coupling
  • Actuator / motor (spec pending)

05software

  • Control firmware (in progress)
  • Position feedback loop

06problems & solutions

Getting meaningful reduction and torque out of a fully 3D-printed drivetrain.

Layered bevel and helical stages with printed cases. Load and efficiency tests are being measured before specifications are published.

Closing the loop on output position.

A dedicated position-feedback gear drives a potentiometer coupling for sensing the output stage.

07results & specs

Gearbox
Bevel + helical stages (V1)
Enclosure
Case + lid V1 (printed)
Feedback
Position gear + potentiometer
Torque rating
Technical specifications will be published as development progresses.

08gallery & media

HighTorque actuator render01
Actuator concept
HighTorque CAD wireframe02
CAD wireframe
HighTorque CAD wireframe detail03
CAD wireframe (detail)
HighTorque build photograph04
Bench build
HighTorque gearbox build photograph05
Gearbox build
HighTorque actuator photograph06
Actuator close-up
HighTorque drivetrain photograph07
Drivetrain